Ku YokeySeals, kulondola si cholinga chokha; ndi maziko enieni a chisindikizo chilichonse cha rabara, mphete ya O, ndi zinthu zomwe timapanga. Kuti tikwaniritse nthawi zonse kulekerera kwa microscopic komwe kumafunidwa ndi mafakitale amakono - kuyambira ma hydraulic amlengalenga mpaka ma implants azachipatala - tayika ndalama pamwala wopangira zinthu molondola: CNC Center yathu yapamwamba komanso yodzipereka. Malo ogwirira ntchito awa si makina okha; ndi injini yomwe imayendetsa bwino kwambiri, kudalirika, komanso luso pa gawo lililonse lomwe timatumiza. Tiyeni tifufuze ukadaulo womwe umapanga mayankho anu otsekera.

1. Msonkhano Wathu: Wopangidwa Kuti Ukhale Wolondola Kwambiri

Chithunzichi chikuwonetsa mfundo yaikulu ya luso lathu lotseka zitseko. Mukuwona:

• Makina a CNC Opangidwa ndi Mafakitale (EXTRON): Malo olimba opukusira omangidwa kuti azigwira ntchito yolondola kwambiri tsiku ndi tsiku, osati zitsanzo zoyesera. Makoma oyera/akuda amaphimba zinthu zolimba.
• Kapangidwe ka Operator-Centric: Mapanelo akuluakulu owongolera okhala ndi zowonetsera zowonekera bwino (monga "M1100″ zomwe zikuwonetsa pulogalamu yogwira ntchito), mabatani osavuta kugwiritsa ntchito, ndi zopondera mapazi zolimba zachitsulo - zopangidwa kuti akatswiri aluso azigwira ntchito bwino tsiku lililonse.
• Kayendedwe ka Ntchito Kokonzedwa: Mabenchi odzipangira okha okonzera zida ndi owunikira pafupi ndi makina aliwonse. Ma micrometer ndi ma gauge oyezedwa amawoneka - sakusungidwa.
• Chitetezo Choyamba: Zizindikiro za pansi zachikasu ndi zakuda zimasonyeza malo otetezeka ogwirira ntchito. Malo oyera komanso owala bwino amachepetsa zolakwika.

Nkhani Yeniyeni:Iyi si njira yowonetsera "fakitale yamtsogolo". Ndi njira yodziwika bwino yomwe akatswiri odziwa bwino ntchito zamakina amasintha mapangidwe anu a zisindikizo kukhala zida zolimba.

2. Makina Ofunika Kwambiri: Zimene Timagwiritsa Ntchito & Chifukwa Chake Ndi Zofunika

Malo athu osungira zinthu a CNC amayang'ana kwambiri ntchito ziwiri zofunika kwambiri pa zisindikizo za rabara ndi PTFE:

• Malo Opangira Machining a EXTRON CNC (Zida zofunika zowonekera):
  • Cholinga: Mahatchi akuluakulu opangira zitsulo zolimba ndi aluminiyamu ndi maenje. Ma mold awa amapanga mphete za O, ma diaphragm, ndi zisindikizo zanu.
  • Kutha: Kukonza bwino kwambiri 3-axis​ (± 0.005mm). Kumagwira ntchito zovuta zomangira milomo, mapangidwe ovuta a ma wiper (ma wiper blades), m'mphepete mwa PTFE.
  • Momwe Zimagwirira Ntchito:
    1. Kapangidwe kanu → Fayilo ya CAD → Khodi ya makina.
    2. Chitsulo cholimba chomangiriridwa bwino.
    3. Zipangizo za carbide zothamanga kwambiri zimadula mawonekedwe enieni pogwiritsa ntchito njira zokonzedwa, motsogozedwa ndi gulu lowongolera ("S," "TCL," zosankha zomwe mwina zimakhudzana ndi kuwongolera kwa spindle/zida).
    4. Choziziritsira chimathandiza kuti chida/zinthu zikhale zolimba (mapayipi akuwoneka) → Kumaliza bwino (mpaka Ra 0.4 μm), nthawi yayitali ya chipangizocho.
  • Zotsatira: Magawo a nkhungu ogwirizana bwino. Nkhungu zopanda cholakwika = zigawo zofanana.
• Kuthandizira CNC Lathes:
  • Cholinga: Kukonza zinthu zokhazikika, mapini, ma bushing, ndi zida zapadera zomangira zomangira zomangiriridwa.
  • Zotsatira: Zofunika kwambiri pakukhala ndi zomangira zamafuta, mphete za pistoni.

3. Gawo Losawoneka: Chifukwa Chake Kukhazikitsa ndi Kuyang'ana Zinthu Zosakhala Pamakina N'kofunika Kwambiri

Benchi logwirira ntchito si malo osungira zinthu okha - ndi komwe khalidwe limatsekeredwa:

• Kukonza Chida: Zida zoyezeraisanafikeAmalowa mu makinawo amatsimikizira kuti miyeso yeniyeni imadulidwa nthawi iliyonse.
• Kuyang'ana Nkhani Yoyamba: Chigawo chilichonse chatsopano cha nkhungu chinayesedwa mosamala (zizindikiro zoyimbira, ma micrometer) motsutsana ndi zojambula. Miyeso yatsimikiziridwa → Chizindikiro.
• Zotsatira Zenizeni kwa Inu: Pewani "kugwedezeka" popanga. Zisindikizo zimakhalabe mu gulu lapadera pambuyo pa gulu. Kukhuthala kwa diaphragm yanu ya air spring? Nthawi zonse zimakhala zolondola. M'mimba mwa chingwe chanu cha O-ring? Chimagwirizana padziko lonse lapansi.

4. Ubwino Wachindunji wa Uinjiniya Wanu ndi Unyolo Wogulira

Kodi luso lathu lothandiza la CNC limatanthauza chiyani pa mapulojekiti anu:

• Chotsani Kulephera kwa Kusindikiza pa Gwero:
  • Vuto: Zinyalala zosadulidwa bwino zimayambitsa kung'anima (labala wochuluka), zolakwika mu kukula kwake → Kutuluka madzi, kuwonongeka msanga.
  • Yankho Lathu: Zinyalala zopangidwa ndi makina olondola = zisindikizo zopanda kuwala, mawonekedwe abwino kwambiri → Moyo wautali wa ma wipers, zisindikizo zamafuta, ndi zida zamagetsi.
• Kugwira Ntchito Mosavuta:
  • Ma profiles a diaphragm olimbikitsidwa ndi ulusi wovuta? Zotsekera zakuthwa za PTFE za ma valve? Mayunitsi olumikizidwa ndi zinthu zambiri?
  • Makina athu + luso lathu lopanga zida molondola → Kupanga zinthu zovuta nthawi zonse.
• Kufulumizitsa Chitukuko:​​
  • Chifaniziro cha nkhungu chinasinthidwa mwachangu (osati milungu ingapo). Mukufuna kusintha mzere wa O-ring? Kusintha pulogalamu mwachangu → Kudula kwatsopano.
• Kusunga Ndalama Moyenera:
  • Kukana Kochepa: Zida zokhazikika = zigawo zokhazikika → Kutaya pang'ono.
  • Nthawi Yochepa Yogwira Ntchito: Zisindikizo zodalirika sizigwira ntchito kwambiri → Makina anu amagwira ntchito nthawi zonse (zofunika kwambiri kwa makasitomala a magalimoto ndi mafakitale).
  • Ndalama Zotsika za Chitsimikizo: Kulephera kochepa kwa ntchito kumatanthauza kuti ndalama zanu zichepa.
• Kutsata ndi Kudalira:
  • Mapulogalamu a makina asungidwa. Zolemba zowunikira zasungidwa. Ngati pabuka vuto, titha kutsatirandendendemomwe chidachi chinapangidwira. Mtendere wa mumtima.

5. Nkhani Zazikulu: Ukatswiri Woposa Chitsulo

Chidziwitso chathu chodula chimagwira ntchito pazinthu zofunika kwambiri zosindikizira:

• Rabala/NBR/FKM: Zomalizidwa bwino pamwamba zimathandiza kuti rabala imamatire → Kuchotsa mosavuta → Kuzungulira mwachangu.
• PTFE: Kupeza mabala oyera komanso akuthwa ofunikira potseka m'mbali - makina athu a EXTRON amapereka.
• Zisindikizo Zolumikizidwa (Chitsulo + Rabala): Kukonza bwino zinthu zachitsulo kumatsimikizira kuti rabala imamatirira bwino komanso kuti imagwira ntchito bwino.

6. Kukhazikika: Kuchita Bwino Kudzera mu Kulondola

Ngakhale kuti sitikunena za mawu osangalatsa, njira yathu imachepetsa kuwononga zinthu:

• Kusunga Zinthu: Kudula bwino kumachepetsa kuchotsedwa kwa chitsulo/aluminium wochuluka.
• Kugwiritsa Ntchito Mphamvu Moyenera: Makina okonzedwa bwino omwe amagwiritsa ntchito mapulogalamu abwino → Mphamvu zochepa pa gawo lililonse.
• Nthawi Yowonjezera Chisindikizo:Chokhudza chachikulu.Zisindikizo zathu zopangidwa molondola zimakhala nthawi yayitaliyanuZogulitsa → Zosintha zochepa → Kuchepetsa katundu wokhudzana ndi chilengedwe pakapita nthawi.

Kutsiliza: Kulondola Komwe Mungadalire

Malo athu ochitira misonkhano a CNC si nkhani yokhudza chinyengo. Koma nkhani yokhudza mfundo zazikulu:

• Zida Zotsimikizika:​​Monga makina a EXTRON omwe ali pachithunzichi – olimba, olondola, komanso osavuta kugwiritsa ntchito.
• Njira Yokhwima: CAD → Khodi → Machining → Kuyang'anira Kolimba → Zida Zangwiro.
• Zotsatira Zooneka: Zisindikizo zomwe zimagwira ntchito moyenera, zimachepetsa ndalama zomwe mumawononga komanso mutu wanu.