KwiYokeySeals, ukuchaneka akuyonjongo nje kuphela; sisiseko esipheleleyo sayo yonke itywina yerabha, i-O-ring, kunye necandelo elenziwe ngokwezifiso esilivelisayo. Ukuze sifezekise rhoqo ukunyamezelana okuncinci okufunwa ngamashishini anamhlanje - ukusuka kwi-hydraulics yeenqwelo moya ukuya kwi-implants zonyango - sityale imali kwisiseko sokuvelisa ngokuchanekileyo: iZiko lethu le-CNC eliphambili nelizinikeleyo. Eli candelo alikho nje ingqokelela yoomatshini; liyinjini eqhuba umgangatho ophezulu, ukuthembeka, kunye nobuchule kuyo yonke indawo esiyithumelayo. Masihlole ubuchwepheshe obubumba izisombululo zakho zokutywina.

1. Indawo yethu yokusebenzela: Yakhelwe ukuchaneka okuphindaphindwayo

Lo mfanekiso uthatha eyona nto iphambili kubuchule bethu bokuvala. Uyabona:

• Oomashini be-CNC abakumgangatho wemizi-mveliso (i-EXTRON): Iziko lokugaya eliqinileyo elakhelwe umsebenzi wemihla ngemihla ochanekileyo, kungekhona iiprototypes zovavanyo. Iindlu ezimhlophe/ezimnyama zifaka izinto eziqinileyo.
• Uyilo lwe-Operator-Centric: Iiphaneli zolawulo ezinkulu ezineziboniso ezicacileyo (ezifana ne-"M1100″ ezinokubonisa inkqubo esebenzayo), amaqhosha afikelelekayo, kunye neendawo zokubeka iinyawo zentsimbi eziqinileyo - ezenzelwe iingcali ezinobuchule ukuqhuba imisebenzi ngokufanelekileyo imini nobusuku.
• Ukuhamba komsebenzi okucwangcisiweyo: Iibhentshi zokubeka izixhobo kunye nokuhlola ezinikezelweyo kufutshane nomatshini ngamnye. Ii-micrometers kunye neegeyiji ezilinganisiweyo ziyabonakala - azigcinwanga kude.
• Ukhuseleko Kuqala: Imiqondiso yomgangatho etyheli nemnyama ichaza iindawo zokusebenza ezikhuselekileyo. Indawo ecocekileyo nekhanyiswe kakuhle inciphisa iimpazamo.

Incoko Yokwenyani:Lo asingomboniso "wefektri yexesha elizayo". Yindlela eqinisekisiweyo apho oomatshini abanamava baguqula uyilo lwakho lwetywina lube zizixhobo ezihlala ixesha elide.

2. Oomatshini Abaphambili: Oko Sikusebenzisayo kunye Nesizathu Sokuba Kubalulekile

Iziko lethu le-CNC ligxile kwimisebenzi emibini ebalulekileyo yerabha kunye nezitywino ze-PTFE:

• Iziko lokuCoca i-CNC le-EXTRON (Izixhobo eziphambili ezibonakalayo):
  • Injongo: Amahashe okusebenza aphambili okulungisa intsimbi eqinileyo kunye neengxobo ze-aluminium kunye neengxobo. Ezi ngxobo zibumba ii-O-rings zakho, ii-diaphragms, kunye nezitywini.
  • Ubuchule: Umatshini wokulungisa ochanekileyo we-3-axis​​ (±0.005mm yokunyamezelana). Iphatha imilo entsonkothileyo yezitywini zemilebe, uyilo oluntsonkothileyo lwee-wiper (ii-wiper blades), imiphetho ye-PTFE.
  • Indlela Esebenza Ngayo:
    1. Uyilo lwakho → Ifayile yeCAD → Ikhowudi yomatshini.
    2. Ibhloko yesinyithi eqinileyo ibotshelelwe ngokukhuselekileyo.
    3. Izixhobo zekhabhayithi ezikhawulezayo zisika iimilo ezichanekileyo zisebenzisa iindlela ezicwangcisiweyo, zikhokelwa yiphaneli yokulawula (“S,” “TCL,” ukhetho olunokuthi lunxulumene nolawulo lwe-spindle/isixhobo).
    4. Isibandisi siqinisekisa uzinzo lwezixhobo/lwezinto (iipayipi ziyabonakala) → Ukugqitywa okuthambileyo (ukuya kuthi ga kwiRa 0.4 μm), ubomi besixhobo obude.
  • Isiphumo: Isiqingatha se-mold esidityaniswe ngokugqibeleleyo. Ii-mold ezingenasiphako = iindawo ezihambelanayo.
• Ukuxhasa ii-CNC Lathes:
  • Injongo: Ukulungisa izinto zokubumba ezichanekileyo, iiphini, ii-bushings, kunye nezixhobo ezenziwe ngokwezifiso zezitywini ezibotshelelweyo.
  • Isiphumo: Sibaluleke kakhulu ekugxileni kwiitywina zeoyile, iiringi zepiston.

3. Inyathelo Elingabonakaliyo: Kutheni Ukuseta Nokujonga Ngaphandle Komatshini Kubalulekile

Ibhentshi yokusebenzela ayisiyondawo yokugcina izinto kuphela – kulapho umgangatho uvaleleke khona:

• Ukuseta kwangaphambili kwesixhobo: Izixhobo zokulinganisangaphambiZingena kumatshini ziqinisekisa ukuba ubukhulu bazo bunqunyulwa ngokuthe ngqo ngalo lonke ixesha.
• Ukuhlolwa kweNqaku lokuQala: Yonke into entsha yokubumba ilinganiswe ngononophelo (izikhombisi zokudibanisa, ii-micrometer) ngokuchasene nemizobo. Ubungakanani buqinisekisiwe → Utyikityo.
• Impembelelo Yokwenene Kuwe: Kuphephe "ukutyibilika" kwimveliso. Izitywini zihlala zikwi-spec batch emva kwenye. Ubukhulu be-diaphragm yakho ye-air spring? Ihlala ichanekile. Ububanzi be-O-ring cord yakho? Buhlala buhambelana kwihlabathi liphela.

4. Iingenelo ezithe ngqo zoBunjineli bakho kunye neCandelo loNikezelo

Oko kuthethwa bubuchule bethu be-CNC obusebenzayo kwiiprojekthi zakho:

• Susa ukusilela kokutywina kuMthombo:
  • Ingxaki: Iinkuni ezingasikwanga kakuhle zibangela ukufiphala (irabha egqithisileyo), iimpazamo zobukhulu → Ukuvuza, ukuguguleka kwangaphambi kwexesha.
  • Isisombululo sethu: Iimolds ezenziwe ngomatshini ochanekileyo = iiseal ezingena-flash, i-geometry egqibeleleyo → Ubomi obude bee-wipers, iiseal zepetroli, kunye nezinto ze-hydraulic.
• Ukuphatha Ubunzima Ngokuthembekileyo:
  • Iiprofayili ze-diaphragm eziqiniswe ngefayibha enzima? Izitywino ezibukhali ze-PTFE ezisetyenziswa kwiivalvu? Iiyunithi ezibotshelelweyo zezinto ezininzi?
  • Oomatshini bethu + izakhono zethu zokusika izixhobo ngokuchanekileyo → Imveliso eqhubekayo yeendawo ezinzima.
• Ukukhawulezisa uPhuhliso:
  • I-mold yomzekelo ijikwe ngokukhawuleza (hayi iiveki). Ngaba ufuna ukulungisa loo groove ye-O-ring? Uhlengahlengiso lwenkqubo ngokukhawuleza → Ukusika okutsha.
• Ukunciphisa iindleko onokuzisebenzisa:
  • Ukungavumi Okuncinci: Izixhobo ezihambelanayo = iindawo ezihambelanayo → Inkunkuma encinci.
  • Ixesha Lokungasebenzi Kancinci: Izitywino ezithembekileyo aziphumeleli kangako → Oomatshini bakho bayaqhubeka nokusebenza (kubalulekile kubathengi beemoto, amashishini).
  • Iindleko zeWaranti eziphantsi: Ukusilela okuncinci kwentsimi kuthetha ukuba iindleko zakho ziphantsi.
• Ukulandelelwa kunye nokuThemba:
  • Iinkqubo zoomatshini zigciniwe. Iirekhodi zohlolo zigciniwe. Ukuba kuvela ingxaki, singayilandelakanye kanyeindlela esenziwe ngayo esi sixhobo. Uxolo lwengqondo.

5. Izinto eziphathekayo: Ubuchule obungaphaya kwentsimbi

Ulwazi lwethu lokusika lusebenza kuzo zonke izinto ezibalulekileyo zokutywina:

• Irabha/i-NBR/i-FKM: Ukugqitywa komphezulu okwenziwe kakuhle kuthintela ukunamathela kwerabha → Ukuyisusa ngokulula → Imijikelo ekhawulezayo.
• I-PTFE: Ukufikelela ekusikeni okucocekileyo nokubukhali kubalulekile ekuvaleni imiphetho – oomatshini bethu be-EXTRON bayayibonelela.
• I-Bonded Seals (Metal + Rubber): Umatshini wokulungisa izinto zesinyithi ochanekileyo uqinisekisa ukunamathela ngokugqibeleleyo kwerabha kunye namandla okutywina.

6. Uzinzo: Ukusebenza kakuhle ngoBuchule

Nangona singathethi kakhulu ngezinto ezithethwayo, indlela esiyisebenzisa ngayo inciphisa inkcitho:

• Ukonga Izinto: Ukusikwa ngokuchanekileyo kunciphisa ukususwa kwentsimbi/i-aluminium engaphezulu.
• Ukusebenza kakuhle kwamandla: Oomatshini abagcinwe kakuhle abasebenzisa iinkqubo ezilungisiweyo → Amandla amancinci kwicandelo ngalinye.
• Ubomi oBandisiweyo beSitywina:Eyona mpembelelo inkulu.Izitywino zethu ezenziwe ngokuchanekileyo zihlala ixesha elideyakhoiimveliso → Izinto ezimbalwa ezitshintshiweyo → Umthwalo ophantsi wendalo ngokuhamba kwexesha.

Isiphelo: Ubuchule Onokuxhomekeka Kubo

Iziko lethu le-CNC alithethi nge-hype. Lithetha ngezinto ezisisiseko:

• Izixhobo Eziqinisekisiweyo:​​Njengoomatshini be-EXTRON abakwifoto – bomelele, bachanekileyo, kwaye kulula ukuba basebenze.
• Inkqubo Engqongqo: CAD → Ikhowudi → Umatshini → Uhlolo Oluqinileyo → Izixhobo Ezigqibeleleyo.
• Iziphumo ezibonakalayo: Izivalo ezisebenza ngokuthembekileyo, zinciphisa iindleko zakho kunye neentloko ezibuhlungu.