Kwa-YokeySeals, ukunemba akuyona nje inhloso; kuyisisekelo esiphelele salo lonke uphawu lwerabha, i-O-ring, kanye nengxenye eyenziwe ngokwezifiso esiyikhiqizayo. Ukuze sifinyelele njalo ukubekezelelana okuncinyane okufunwa yizimboni zanamuhla - kusukela kuma-hydraulic ezindiza kuya ekufakweni kwezokwelapha - sitshale imali etsheni lokukhiqiza ngokunemba: i-CNC Center yethu ethuthukisiwe nezinikele. Le hub akuyona nje iqoqo lemishini; iyinjini eqhuba ikhwalithi ephezulu, ukuthembeka, kanye nokusungula izinto ezintsha kuzo zonke izingxenye esizithumelayo. Ake sihlole ubuchwepheshe obubumba izixazululo zakho zokuvala.

1. Indawo Yethu Yokusebenzela: Yakhelwe Ukunemba Okuphindaphindwayo

Lesi sithombe sithwebula umongo wobuchwepheshe bethu bokuvala. Uyabona:

• Imishini ye-CNC Yezinga Lezimboni (i-EXTRON): Izikhungo zokugaya eziqinile ezakhelwe umsebenzi wansuku zonke onembile, hhayi ama-prototype okuhlola. Izindlu ezimhlophe/ezimnyama zifaka izingxenye eziqinile.
• Umklamo Ophakathi Komsebenzi: Amaphaneli amakhulu okulawula anezibonisi ezicacile (njenge-"M1100″ okungenzeka ibonise uhlelo olusebenzayo), izinkinobho ezifinyeleleka kalula, kanye nezindawo zokubeka izinyawo zensimbi eziqinile - ezenzelwe ochwepheshe abanamakhono ukuze baqhube imisebenzi ngempumelelo usuku nosuku.
• Ukuhamba Komsebenzi Okuhleliwe: Amabhentshi okubeka amathuluzi kanye nokuhlola anikezelwe eduze komshini ngamunye. Ama-micrometer nama-gauge alinganisiwe ayabonakala - awagcinwa kude.
• Ukuphepha Kuqala: Izimpawu zephansi eziphuzi nezimnyama zichaza izindawo zokusebenza eziphephile. Indawo ehlanzekile, ekhanyiswe kahle inciphisa amaphutha.

Ingxoxo Yangempela:Lokhu akuyona "imboni yesikhathi esizayo". Kuyindlela eqinisekisiwe lapho ochwepheshe bemishini abanolwazi beguqula khona imiklamo yakho yesilingi ibe ngamathuluzi aqinile.

2. Imishini Eyinhloko: Lokho Esikusebenzisayo Nesizathu Sokuba Kubalulekile

Isikhungo sethu se-CNC sigxile emisebenzini emibili ebalulekile yezimpawu zerabha kanye ne-PTFE:

• Izikhungo Zomshini ze-EXTRON CNC (Imishini Ebonakalayo Eyinhloko):
  • Inhloso: Amahhashi okusebenza ayinhloko okulungisa izinsimbi eziqinile kanye ne-aluminium mold cores kanye nemigodi. Lezi zibumba zakha ama-O-rings akho, ama-diaphragm, nezimpawu.
  • Amandla:​​​Umshini wokulungisa oqondile we-3-axis​​ (±0.005mm inqubo yokubekezelelana). Iphatha imidwebo eyinkimbinkimbi yezivalo zezindebe, imiklamo ye-wiper eyinkimbinkimbi (ama-wiper blades), imiphetho ye-PTFE.
  • Indlela Esebenza Ngayo:
    1. Umklamo wakho → Ifayela le-CAD → Ikhodi yomshini.
    2. Ibhloko lensimbi eqinile liboshwe ngokuqinile.
    3. Amathuluzi e-carbide ashesha kakhulu asika izimo eziqondile esebenzisa izindlela ezihleliwe, eziqondiswa yiphaneli yokulawula (“S,” “TCL,” izinketho cishe zihlobene nokulawula i-spindle/amathuluzi).
    4. Isibandisi siqinisekisa ukuzinza kwamathuluzi/izinto (amapayipi ayabonakala) → Ukuqeda okubushelelezi (kuze kufike ku-Ra 0.4 μm), isikhathi eside sokuphila kwamathuluzi.
  • Umphumela: Izingxenye zesikhunta ezihlanganiswe kahle. Isikhunta esingenaphutha = izingxenye ezihambisanayo.
• Ukusekela ama-CNC Lathes:
  • Inhloso: Ukwakha izifakelo zesikhunta eziqondile, amaphini, ama-bushing, kanye nehadiwe eyenziwe ngokwezifiso zezimbozo eziboshiwe.
  • Umphumela: Kubaluleke kakhulu ekugxileni kwezimpawu zikawoyela, amasongo e-piston.

3. Isinyathelo Esingabonakali: Kungani Ukusethwa Nokuhlolwa Okungekho Emshinini Kubalulekile

Ibhentshi lokusebenzela aligcini nje ngokuba yindawo yokugcina izinto – yilapho ikhwalithi ikhiywe khona:

• Ukusetha Ithuluzi Ngaphambili: Amathuluzi okulinganisangaphambiZingena emshinini ziqinisekisa ukuthi ubukhulu bazo bunqunywa njalo.
• Ukuhlolwa Kwesihloko Sokuqala: Yonke ingxenye entsha yesikhunta ilinganiswe ngokucophelela (izinkomba zokudayela, ama-micrometer) ngokuqhathanisa nemidwebo. Ubukhulu buqinisekisiwe → Ukusayina.
• Umthelela Wangempela Kuwe: Gwema "ukukhukhuleka" ekukhiqizweni. Izivalo zihlala ziseqoqweni elikhethekile ngemva kweqoqwana. Ubukhulu be-diaphragm yakho yentwasahlobo yomoya? Ihlala ilungile. Ububanzi bentambo yakho ye-O-ring? Buhlala bufana emhlabeni jikelele.

4. Izinzuzo Eziqondile Zobunjiniyela Bakho Nochungechunge Lokunikezela

Lokho okushiwo ikhono lethu le-CNC elisebenzayo kumaphrojekthi akho:

• Susa Ukwehluleka Kokuvala Emthonjeni:
  • Inkinga: Izikhunta ezingakasikwa kahle zibangela ukukhanya (irabha eningi), amaphutha amakhulu → Ukuvuza, ukuguguleka kwangaphambi kwesikhathi.
  • Isixazululo Sethu: Izikhunta ezisebenza ngomshini oqondile = izimbobo ezingenayo i-flash, i-geometry ephelele → Impilo ende yama-wiper, izimbobo zikaphethiloli, izingxenye ze-hydraulic.
• Phatha Ubunzima Ngokwethembeka:
  • Amaphrofayili e-diaphragm aqiniswe ngefayibha eyinkimbinkimbi? Izivalo ezibukhali ze-PTFE zommese zamavalvu? Amayunithi ahlanganiswe ngezinto eziningi?
  • Imishini yethu + amakhono okusika amathuluzi anembile → Ukukhiqizwa okuqhubekayo kwezingxenye eziyinselele.
• Ukusheshisa Intuthuko:
  • Isikhunta sesibonelo saguqulwa ngokushesha (hhayi amasonto). Udinga ukulungisa lowo msele we-O-ring? Ukuhlela uhlelo okusheshayo → Ukusika okusha.
• Ukunciphisa Izindleko Ongakusebenzisa:
  • Ukunqatshwa Okumbalwa: Amathuluzi ahambisanayo = izingxenye ezihambisanayo → Ukuchitha okuncane.
  • Isikhathi Sokungasebenzi Esincane: Izivikelo ezithembekile ziyahluleka kancane → Imishini yakho iyaqhubeka nokusebenza (ibalulekile kumakhasimende ezimoto, ezimbonini).
  • Izindleko Zewaranti Eziphansi: Ukwehluleka okuncane kwensimu kusho izindleko eziphansi kuwe.
• Ukulandelelwa Nokwethenjwa:
  • Izinhlelo zomshini zigciniwe. Amarekhodi okuhlola agciniwe. Uma kuvela inkinga, singalandelelangqoindlela ithuluzi elenziwe ngayo. Ukuthula kwengqondo.

5. Izinto Ezibalulekile: Ubuchwepheshe Obungaphezu Kwensimbi

Ulwazi lwethu lokusika lusebenza kuzo zonke izinto ezibalulekile zokuvala:

• Irabha/i-NBR/i-FKM: Ukuqeda okulungiselelwe ubuso kuvimbela ukunamathela kwerabha → Ukudilizwa okulula → Imijikelezo esheshayo.
• I-PTFE: Ukufinyelela ukusika okuhlanzekile nokubukhali kubalulekile ekuvaleni imiphetho - imishini yethu ye-EXTRON iyaletha.
• Izimpawu Ezihlanganisiwe (Insimbi + Irabha): Umshini wokulungisa izingxenye zensimbi oqondile uqinisekisa ukunamathela okuphelele kwerabha kanye namandla okuvala.

6. Ukusimama: Ukusebenza Kahle Ngokusebenzisa Ukunemba

Nakuba singeyona indaba emnandi, indlela yethu yokunciphisa imfucuza ngokwemvelo:

• Ukonga Izinto: Ukusika okunembile kunciphisa ukususwa kwensimbi/i-aluminium eningi.
• Ukusebenza Kahle Kwamandla: Imishini enakekelwa kahle esebenzisa izinhlelo ezithuthukisiwe → Amandla amancane ngengxenye ngayinye.
• Isikhathi Eside Sokuphila Kwesivalo:Umthelela omkhulu kunayo yonke.Izimpawu zethu ezenziwe ngokunemba zihlala isikhathi esideyakhoimikhiqizo → Ukufakwa esikhundleni okumbalwa → Umthwalo wemvelo oncishisiwe ngokuhamba kwesikhathi.

Isiphetho: Ukunemba Ongathembela Kukho

Isikhungo sethu se-CNC asiphathelene nokukhuluma kakhulu. Simayelana nezisekelo:

• Imishini Eqinisekisiwe:​​Njengomshini we-EXTRON oboniswe esithombeni – oqinile, onembile, futhi osebenziseka kalula.
• Inqubo Eqinile: I-CAD → Ikhodi → Umshini → Ukuhlolwa Okuqinile → Amathuluzi Aphelele.
• Imiphumela Ebonakalayo: Izisimbozo ezisebenza ngokwethembeka, zinciphisa izindleko zakho kanye nobuhlungu bekhanda.